dynamic balancing

Started by EQiblyPhash, Feb 22, 2025, 01:23 AM

EQiblyPhash

<h2>  Detailed Rotor Balancing Process  </h2>
 
<h3>  Getting the Equipment Ready  </h3>
<ul>
<li>  vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.  </li>
<li>   Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.    </li>
</ul>
 
<h3>   Mounting the Sensors  </h3>
<ul>
<li>  Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings.  </li>
<li>   Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.  </li>
</ul>
 
<h3> Software Startup   </h3>
<ul>
<li>   Launch the Balanset software on your computer.    </li>
<li>  Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.  </li>
</ul>
 
<h3>  Initial Vibration Measurement  </h3>
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<ul>
<li>   Run the rotor up to its operating speed.    </li>
<li>   The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.  </li>
</ul>
 
<h3> Attaching the Trial Weight  </h3>
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<ul>
<li>   Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).    </li>
<li>  Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.  </li>
</ul>
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<h3> Computing the Compensating Weight  </h3>
<ul>
<li>  The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle.  </li>
<li>   The calculated values are presented on-screen in both numerical and graphical formats.  </li>
</ul>
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<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
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<h3> Installing the Correction Weight   </h3>
<ul>
<li>  Mount the calculated corrective weight onto the rotor at the specified location and angle.  </li>
<li>   You can conduct interim measurements to confirm that the imbalance is decreasing as expected.  </li>
</ul>
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<h3> Validation and Conclusion of the Balancing Process  </h3>
<ul>
<li>   With the compensating weight attached, operate the rotor and assess the level of any residual vibration.  </li>
<li>   If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.    </li>
<li>   Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.  </li>
</ul>
 
<h3> Report Generation   </h3>
<ul>
<li>   The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.    </li>
</ul>
 
<h3> Final Recommendations  </h3>
<ul>
<li>   Double-check that all weights and sensors are securely fastened.    </li>
<li>   Check that the rotor's rotation is smooth and free from undue noise or vibration.  </li>
<li>   If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.  </li>
</ul>
 
<p>     </p>
 
 
 
 
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